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A hybrid thin film is fabricated by a simple drop-casting method. Functionalized single-walled carbon nanotubes (SWCNTs) and gold nanoparticles (AuNPs) with a diameter of ≈15 nm are drop-casted onto a printed circuit board (PCB) substrate equipped with interdigitated electrodes. The addition of AuNPs to the carbon nanotube networked films enhance sensitivity and lower the detection limit to low parts-per-billion (ppb) concentrations. The gold particle to carbon nanotube ratio is optimized to find the optimum gold nanoparticle loading. The composite films were tested in both air and nitrogen environments across a wide relative humidity range (0-97%), which is suitable for dissolved Nitric Oxide (NO) detection in sea water for oceanographic study and for human breath analysis in medical diagnosis. The sensors exhibited high selectivity, particularly to NO, outperforming other tested gases. Notably, the sensor reliably detected NO at 10 ppb levels with response times within 10 seconds and recovery time around 1 minute, showcasing excellent reproducibility across sensors and operational efficiency within diverse humidity conditions.

Formation of the inventive polymer composite matrix begins by growing carbon nanotubes directly on a veil substrate. The carbon nanotubes are grown from both sides of a non woven carbon fiber mat. The carbon nanotubes can be single or multi walled and can be grown to predetermined lengths. The veiled substrate is positioned between carbon fiber/ polymer prepreg layers such that the carbon nanotubes protrude into the reinforcement layers. The polymer composite matrix formed following curing of the resin exhibits improved interlaminar strength, fracture toughness and impact resistance. Because of the thinness of the veil layer, electricity can pass from conductive carbon nanotubes on one side of the veil to conductive carbon nanotubes on the other side of the veil. Electricity can also pass between two veils intercalated into the same reinforcement layer when the length of the nanotubes is sufficiently long enough to provide overlap within the reinforcement layers.